Raw Material
Our instrument panels are manufactured of high grade raw material of fresh polypropylene. PP is very useful plastic for injection molding. our quality of raw materials provides high rigidity and stability of panels. below is the comparison of our instrument panel with other Chinese brand and justifies our superiority in raw materials.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Raw Material |
Outer Body |
Fresh PP |
Recycled PP (80/ 20) |
- Excellent impact strength
- Fresh PP is easy to Mould and Flow Very well due to its low melting Viscosity, hence Reduces Mould defects like Air Presence and. Blister Strong adhesion to powder coating.
|
| Lens |
PC |
Glass |
- Light material
- Better Transparency
|
Below is the comparison of child parts with other Chinese brands:
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
BOP
(Bought out Parts) |
Case |
Inhouse |
BOP |
Inhouse parts Ensures Better Process Control, therefore ensuring better Quality and Delivery |
| SPCB |
Inhouse |
BOP |
| LENS |
BOP |
BOP |
| Magnetic Cup |
BOP |
BOP |
| Speedometer Bulb |
BOP |
BOP |
| Needle |
BOP |
BOP |
| Process |
BOP |
BOP |
| Cable |
BOP |
BOP |
Manufacturing
We have world class advance equipment and production environment. We believe in automation at the maximum and outsourcing at the minimum. This makes us far superior to other Chinese brands available in market.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Manufacturing |
Injection Moulding |
In house automatic machine |
Outsource |
Better Quality Control and Less Wastage of PP, Hence Reduce the Cost Effectiveness |
| Assembly Line |
2 Fully Automatic SMT Production Lines |
Manual or Semi-Automatic Production |
Fully Automatic SMT Line Ensures Consistent Quality, High Rate of Production and minimizes the QPPM (Quality Parts per Million)
QPPM: It is the Number of Defected Parts Produced in 1 Million of Parts Produced |
| Inhouse thru Soldering Robots |
Inhouse with Manual Soldering |
Robotic Soldering Ensures Zero QPPM, Thus Improving our Quality |
| Workshop Environment |
Dust Proof Static Free Workshop |
No Focus on Dust Control |
Prevention of Dust Particles Improves the Robotic Soldering Process |
Testing
Each of our instrument panels and speedometers are put through many tests and checks to detect any anomalies. Only the perfectly manufactured parts find their place in the global market.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standards |
Incoming Parts |
100% Inspection & Testing |
Random / No Testing |
Minimal chances of Inhouse Rejection levels prefinished / finished product |
| In process |
Checking at Every Process thru various process specific testing Gauges. |
Visual Testing |
Control the Standard Parameters at every Process |
| Final |
100% Checking for Function |
Random / No Testing |
we Ensure Zero Defect in our product |
| Functional |
1. Vibration Test
2. Water Spray Test
3. Salt fog Test
4. Temperature Test |
No Such Machines |
All these Tests Performed Results in Less PPM, hence improving the Quality |
Vibration Test:
The Performance of the Speedometer is Checked at high Frequency and Resonant Vibration.
Water Spray Test:
In this water is thoroughly sprayed on instrument panel to check any leakage.
Salt Fog Test:
High moisture conditions are created in the testing chamber to check if the water dehumidifies as a fog on instrument panel.
Temperature Test:
Each instrument panel is checked at high temperature of around 250 degree Celsius and low as -80 degree Celsius to ensure optimum functionality in diverse conditions.
